Search for Senior Controls Engineer roles in Franklin, TN, specifically in automation systems for material handling, requiring 10+ years of experience, full-time, and advanced PLC programming skills.

Okay, I've searched for Senior Controls Engineer roles in Franklin, TN, focusing on automation systems for material handling, requiring 10+ years of experience, full-time positions, and specifically those that emphasize advanced PLC programming skills. I have found 42 relevant positions for you.

Senior Controls Engineer

Franklin, TN

10 years + Experience

Full Time

PLC Programming

Can you help me to analyze the job description and company culture?

Sure. Here's the analysis:

Job Analysis:

The Senior Controls Engineer position at Designed Conveyor Systems (DCS) is fundamentally about leading and executing complex controls projects that drive the automation of material handling systems. This role demands not only strong technical expertise and hands-on skills across the full project lifecycle—ranging from initial concept to programming, implementation, and customer training—but also a strategic vision for developing the company's controls standards and enhancing team capabilities. Success in this position will hinge on the ability to navigate the challenges of multi-disciplinary project management and emerging technology integration while delivering robust solutions that meet customer expectations. Candidates can expect to encounter problems related to system reliability, troubleshooting, and coordinating with various teams, requiring a blend of creativity and analytical thinking. Performance will likely be assessed based on project delivery timelines, customer satisfaction metrics, and the successful mentoring of junior engineers.

Company Analysis:

Designed Conveyor Systems (DCS) operates within the warehouse automation industry, positioning itself as a brand-agnostic systems integrator. This role commands significant influence given DCS's commitment to delivering custom solutions that align with distinct client needs. The company’s foundational principles likely emphasize innovation, client satisfaction, and a team-oriented culture, cultivated in a collaborative environment characterized by continuous improvement. The Senior Controls Engineer will likely find themselves in a vibrant setting where cross-functional collaboration is essential. By mentoring junior engineers and engaging in internal initiatives, this position serves not only to bolster the organization's engineering capabilities but also aligns with DCS’s strategy of offering scalable and reliable automation solutions to its high-profile clients.

Mock up some interview questions based on the job description.

Absolutely. Here are some mock interview questions that could come up:

Tell me about a time when you had to troubleshoot a complex control system issue. What steps did you take to resolve it?
Describe your experience with PLC and HMI/SCADA programming. Can you provide a specific example where your programming skills directly impacted a project's success?
Can you give an example of a challenging project you managed? What was your approach, and what was the outcome?
How do you prioritize tasks when managing multiple fast-paced projects? Can you share a situation where you had to pivot from your original plan?
How would you design a new control panel layout for a system? What factors would you consider?
What is your approach to selecting components for an automation system? Can you walk me through a past experience in component selection?
Imagine you are tasked with leading a project that is falling behind schedule. What strategies would you implement to get it back on track?
If you encountered unexpected issues during commissioning, how would you handle them while maintaining communication with the client?
Why are you interested in working at Designed Conveyor Systems? How do you see your experience aligning with our mission?
What aspects of DCS's culture resonate with you, and how do you envision contributing to it?
What emerging technologies in controls do you think will impact the future of material handling systems?
What questions do you have about DCS's approach to developing and maintaining controls standards?
What support do you think you would need in order to effectively mentor junior engineers in this role?
How does your philosophy of engineering align with the values and objectives of DCS?
Could you share an insightful question regarding current challenges DCS faces in the industry?

Job Details

Overview Company

Senior Controls Engineer

Designed Conveyor Systems (DCS)

2 months ago

Highlight

OnsiteFull-time10+ yearsSenior

Summary

Designed Conveyor Systems (DCS) is seeking a Senior Controls Engineer to join their team in Franklin, TN. The role involves leading and executing controls projects across their full lifecycle for high-profile material handling customers.

About the Role

As a Senior Controls Engineer, you will lead controls design and implementation activities for material handling systems, including electrical design, field device placement, control panel layouts, and generating electrical schematics using AutoCAD Electrical or EPLAN. You will select components, design networks, develop BOMs, and validate equipment. Programming PLCs and developing SCADA/HMI solutions are key responsibilities, as well as commissioning and debugging systems on-site, supporting testing and validation. You will conduct field troubleshooting and provide technical support during installation, ensure projects are delivered on-time, within scope, and to customer satisfaction. You will contribute to the development and maintenance of controls standards and reusable code libraries, lead or support R&D initiatives and internal projects to enhance controls capabilities, collaborate with key vendors to evaluate and implement emerging technologies, identify opportunities to value engineer designs without compromising performance, serve as a senior member on multi-disciplinary project teams, mentor junior engineers, participate in Controls team initiatives, process development, and tool creation, support recruiting efforts, maintain open communication with project teams and leadership, represent DCS professionally during site visits, customer meetings, and supplier interactions, contribute to a positive, team-oriented culture, and attend weekly controls meetings and internal training sessions.

About You

Required:

10+ years of relevant experience (or 14+ years without a degree).
Advanced PLC and HMI/SCADA programming skills.
Knowledge of network communication architectures and protocols.
Confidence in designing control panels and selecting components.
Mechanical inclination, resourcefulness, independence, problem-solving skills, proactivity, collaboration, passion for continual improvement.
Flexibility to manage multiple fast-paced projects.
Excellent communication skills.
Willingness to travel up to 50%.

Designed Conveyor Systems (DCS)

Designed Conveyor Systems (DCS), founded in 1982, is a brand-agnostic systems integrator that provides custom full-scale warehouse designs and software solutions. DCS is based in Franklin, Tennessee, and utilizes consulting, engineering design, project management, installation services, and client support to ensure customers can keep their promises to deliver on time.

Franklin, TN